Plywood, Plastic Mats or Turf Protection Boards? Four Ways to Save Your Grass
The Four Options
1. Plywood sheets. Cheap and available. Plywood spreads load reasonably well across its face, but it delaminates once wet, splinters under vehicle traffic, and its joints rely on nothing but gravity. It is a single-use consumable that has to be disposed of after the event.
2. Plastic turf mats (porous / mesh mats). Lightweight, quick to lay and good for pedestrian traffic and light carts. Their open structure lets air and water through. What they do not do is spread a heavy concentrated load — a truck or a crane leg will crush the grass beneath them.
3. Rigid turf protection boards. Solid panels with an interlocking edge. They spread load across a large area, stay connected under traffic, and come up whole for reuse. This is the specification used where vehicles share the ground with crowds, and where the same surface is laid and lifted many times a year.
4. Aluminium trackway / road plates. The heavy end of the range, designed for plant, cranes and site access routes. Excellent load capacity, but costly, heavy, and generally more surface than an event on grass actually needs — and they can generate significant heat and light loss on the turf beneath.
Side by Side
| Plywood | Plastic mesh mats | Turf protection boards | Aluminium road plates | |
|---|---|---|---|---|
| Pedestrian traffic | Good | Good | Good | Good |
| Light carts & trolleys | Fair | Good | Good | Good |
| Cars, vans, plant | Poor | Poor | Good (heavy-duty build) | Excellent |
| Wet-weather durability | Poor | Good | Good | Good |
| Reusable | No | Yes | Yes | Yes |
| Installation speed | Medium | Fast | Fast | Slow (heavy) |
| Turf health beneath | Fair | Good (air/water flow) | Good | Light loss risk |
| Relative cost per event | Low, but repeat purchase | Low–medium | Medium, amortised over many events | High |
How to Choose
- Pedestrian-only event, short duration — plastic mesh mats are usually sufficient and cheapest to lay.
- Same grass used for crowds and vehicles, repeatedly — turf protection boards. The load rating is what you are paying for, and the set is reused until it fails, not until the event ends.
- Plant, cranes and construction access — aluminium trackway, accepting the higher cost and the light-loss trade-off.
- Plywood — only where the ground is being sacrificed anyway and disposal is acceptable.
The real cost comparison is not price per square meter. It is cost per event across the asset's life, plus the cost of turf recovery. Plywood loses on both lines. Boards usually win on both.
A Note on Installation
Whichever system you choose, three details decide the outcome: a continuous interlocked surface with no creeping joints, ramped edges so nothing steps up onto the panels, and load paths planned to the ground rather than to the turf between panels. Get those three right and the surface performs about as well as its rating suggests it will.
FAQ
Are turf protection boards better than plywood? For any repeat use, or any vehicle traffic, yes. Plywood has to be purchased again for every event and cannot spread vehicle loads reliably once wet.
Can one board type handle both crowds and vehicles? Yes. A heavy-duty turf protection board is rated for vehicle loads and is laid as event flooring when required. Confirm the specific load rating for your heaviest vehicle.
Do boards need to be removed after each event? Removal lets light and air reach the turf, so yes for anything longer than a short event. Ask your supplier for the maximum duration they recommend for your turf type.
How many events can one set cover? It varies with the load it carries and how it is handled, so ask for the supplier's reuse-cycle data before comparing prices. A set that lasts three times as long is often the cheaper option at the same unit price.
Talk to Us About Your Ground
Tell us what crosses your grass — pedestrians, vehicles or plant — and how many events per year, and we will recommend the right system and quantity.
Email: Info@flyonsport.com | WhatsApp: +86 13534071985
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